- first guess instead of known cause
- wrong spare part installed
- downtime gets longer
Recommended action:
1. Clean the pump after every shift, no residual medium over the weekend.
2. Switch the seal to a hard-material pairing, SSiC/SSiC.
A pump and apparatus manufacturer with its own service · 8 technicians, ~2,000 machines in the field · POC in one week.
Cut downtime, keep the experience, even when the senior technician is not available.
Pumps, seals, sensors, valves – across many industries and media. The diagnostic experience sits in reports and in the heads of individual technicians.
Representative profile. Aggregate figures are model assumptions; the service cases and the example below come from real, anonymized cases.
When a machine fails, whoever is on site decides, often without knowing that the same fault is already documented.
When the first guess is followed instead of the known cause, every misdiagnosis costs a shift plus extended downtime at the customer, often with an SLA behind it.
Four modules – from reading service reports to the searchable fault pattern. Not a new tool, but structured processing of what is already there.
Reads and extracts from service reports, manuals, spare-parts lists and .msg. Understands free text.
Recognizes fault attributes by the jointly defined criteria – component, symptom, medium, material, machine.
Aggregates per fault pattern: symptom, first guess, actual cause, action, spare part, lesson learned.
Makes all cases searchable by symptom, part, medium and machine. The technician finds the pattern in seconds.
This is what the proof looks like. The POC always runs on a small, bounded data package, for example one device or fault-pattern group. The productive implementation builds on it step by step.
Hand over a small, bounded package, for example one device or fault-pattern group. IT effort: ½ day.
Symptoms, components, media and lesson-learned fields defined together. 2-hour workshop.
Reader · classifier · dossier builder · filter index configured. First case dossiers generated.
Validation on 5 real faults. Walkthrough with the team. Handover to the technicians.
POC effort on the customer side: ½ day. At the end of the week you see what is possible. Whether and to what extent you go productive, you decide afterwards.
Ask like in a chat, answers with a source. The agent recognizes the pattern from the service cases and names the actual cause, instead of guessing.
Three measurable effects once the service knowledge is searchable across all cases.
Including architecture, the full case example and impact. You get the PDF right after submitting, plus a short email from me.
We test the value on a real fault pattern from your service, within one week, with a small data package. If the POC doesn't convince you, it costs nothing.
Book a 30-minute call →